充电机149V30A

User manual

Application

■ AGM batteries, Gel Batteries ■ OPzV, OPzS Batteries ■ Nickel Cadmium Batteries ■ Nickel Iron Batteries ■ LiFePO4 lithium Batteries ■ Car Batteries ■ Super Capacitors

Interberg Batteries Co., Ltd.

User manual

Modular Battery Charger

User manual

Main features

Wide operating range of AC input voltage:

110/120/220/380/400/415/480

Charge voltage 1

Charge current 1

LCD touch screen display with isolation

transformer

Hot-swappable

Input over/under voltage protection

Output over voltage protection

Output over current protection

Output short circuit protection

Tower type of charger and modular charger

optional

Communication CAN,RS232,RS485 optional

AGM batteries, Gel Batteries

Nickel Cadmium Batteries

LiFePO4 lithium Batteries

Charger

Wide operating range of AC input voltage:

110/120/220/380/400/415/480Vac

Charge voltage 1-1000Vdc available

Charge current 1-1000A available

LCD touch screen display with isolation

Input over/under voltage protection

voltage protection

Output over current protection

Output short circuit protection

Tower type of charger and modular charger

Communication CAN,RS232,RS485 optional

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1 TABLE OF CONTENTS

2 Review ............................................................................................................................................ 3

2.1 Safety Precautions .................................................................................................................... 3

2.2 Product Arrival Check ............................................................................................................. 5

3 Operating Instructions ..............................................................................

4 Installation .................................................................................................................................... 10

4.1 Installation conditions and requirements ............................................................................... 10

4.2 Installation Steps .................................................................................................................... 10

4.3 Precautions ............................................................................................................................. 10

5 Maintenance .................................................................................................................................. 11

6 Common Problems and Solutions ................................................................................................ 11

6.1 Device doesn’t work or display ............................................................................................. 10

6.2 No Output voltage .................................................................................................................. 11

........ 5 ............................ ............................

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2 REVIEW

Our modular charger is a high-quality device with single-phase input(110/120/220/230/240VAC)or

three-phases input(380/400/450/480VAC) and DC output for charging all kinds of batteries, such as:

VRLA, OPzV, OPzS, Nickel cadmium, Nickel iron,LifePO4,Car batteries and super capacitors, ect.

The product uses advanced sinusoidal pulse width modulation (SPWM) technology, the main circuit

adopts advanced IGBT modules and with internal isolation transformer for protection. With output

voltage of 1-1000Vdc adjustable and output current of 1-1000A adjustable. LCD touch screen can

set and display voltage, current, temperature and time according to users’needs. Protection class of

battery chargers can be IP20/IP21/IP51 which can be customized. Rack mount and modular battery

chargers also can be customized according to users’needs.

Our battery chargers have features of high reliability, full protection, small waveform distortion,

high power and so on .

2.1 SAFETY PRECAUTIONS

In order to ensure safe, reliable and rational use of this product, please fully understand the safety precautions in this manual before using this product.

General Notes

Warning

The product contains dangerous voltages or if non-compliance is not required to operate in this manual may result in personal injury, product or system damage. Only trained personnel should operate the product; the proper operation and maintenance, is to achieve security and stability of the product reliable guarantee. Do not perform wiring work under power, wiring, inspection, maintenance work, turn off the power to all related equipment, and five minutes before the relevant job。

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Attention

Prevent children and public contact or close to this product. Use this product only in accordance with the provisions of the use, without permission may not be used in other special areas. Unauthorized modification, not use our company sold or recommended spare parts that may cause a malfunction.

Important

Be sure to deliver this manual to the actual users, ensuring that users read the manual carefully before use. Before installing and commissioning, please be sure to read and fully understand the use of this product, wiring and safety precautions.

 Transportation and Storage Considerations

Warning

Correct transportation, storage, installation, and careful operation and maintenance, for the safe and reliable operation of the product is essential.

Attention

During transportation and storage to ensure that this product is not subject to severe shocks and vibrations, it must ensure that local equipment stored in a dry, non-corrosive gases, no conductive dust and the ambient temperature of less than 80C.

 Installation wiring Precautions

Warning

Only trained personnel to operate the product. Input and output cables must choose the model recommended by the manufacturer of GB qualified cable. Input and output cable connections must be tightened, and make protective measures. Front will cause serious damage to human electrostatic sensitive devices, related operations, observe the ESD protection measures (ESD) measures and methods prescribed, as this may

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damage the device. Input side and the output side should be installed in the model recommended by the manufacturer of fuses.

Maintenance Considerations

Warning

Maintenance of this product only by our strong source of electronic power supply R & D center authorized professionals. Any defective components must be replaced. Before opening the equipment, be sure to cut off the power, wait 5 minutes and then do related jobs.

 Dismantling and scrap handling precautions

Attention

The product packaging can be reused, carefully unpack and save the box and packing materials to facilitate exchange and maintenance when the product again. Product after disassembly of scrap metal components can be recycled Adverse impact on the environment part of the device, such as electrolytic capacitors, follow the requirements of environmental protection departments to properly handle such devices.

2.2 PRODUCT ARRIVAL CHECK

Once you receive the product, please check the packaging for damage, confirmed intact after opening the packaging, remove the equipment, confirm that the device without damage, injury scratches or dirt. If you receive the products which are damaged by transportation, please contact our sales department or the shipping company immediately.

After confirming the receipt of the goods intact, please re model identification label on the product consistent with decoration single content, if the product is found inconsistencies or random accessories and model packing list does not match, please contact our sales department immediately.

3 TERMINAL DEFINITION

Front View:

1 2 3

Back View:

User manual of Battery charger

After confirming the receipt of the goods intact, please re-confirm receipt of the product model identification label on the product is consistent with your order, supplied accessori consistent with decoration single content, if the product is found inconsistencies or random accessories and model packing list does not match, please contact our sales department

TERMINAL DEFINITION

1 2 3 (5pcs of rectifier modules)

4 5 6 7 8

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confirm receipt of the product with consistent with your order, supplied accessories are consistent with decoration single content, if the product is found inconsistencies or random accessories and model packing list does not match, please contact our sales department

4 5 6 7 8

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N o.

Terminal definition

Terminal Type

Socket Type Remark

1 Display Touch screen - -

2 Power - -

3

Transfer switch

- -

4 DB9 - -

5 DC output -

1 2 DC output+

3 4 DC output-

6

Communic ation

Y12KT3 Y12KA3 -

7 AC input - - -

1 2 input L

3 4 input N

8 Breaker DZ47-125 DZ47-125 -

Working Principle:

AC Input AC distribution unit

distribution unit

DC output

Monitoring uint

Rectifier

RS485 CAN/RS232

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482.60

177

381.50

Appearance and Dimensions:

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Table 1

The device’s input and output cables securely connected then put the air breaker on, when the touch screen is energized, the system begins the self-test, as shown in Figure 1：

Figure 1

After the self-test is completed, it will go into the parameters settings interface, as shown in Figure 2.

Figure 2

In this interface we can set the working parameters, including Voltage ,Current and Time. Touch the light green frame, then set the parameter on the screen. The describing of these three buttons is showed below: Monitor---When you touch it, the interface can go into another page which shows the real-time working parameters, as shown in Figure 3. Touch the setting button on the right top can go back to the last page.

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Figure 3

Start---Start to work Stop---Stop working

4 INSTALLATION

4.1 INSTALLATION CONDITIONS AND REQUIREMENTS

Please check before installation: exterior, switches, connectors  Appearance: check the power whether the appearance has serious mechanical damages, touch screen has cracks;  Switch: manually flip the switch, if there is damage;  Connector: visual panel connectors for damage;

4.2 INSTALLATION STEPS

The device is moved into the right position, make sure that the floor is flat and well-ventilated environment. The minimum distance should not be less than 50cm to the front panel of the device from an obstruction blocking to against the air inlet and outlet. The device uses an advanced caster with a damping device, there is no lock function, when the ground is uneven, use stoppers to block the casters to prevent displacement occurs when the device is working. The input and output cables must plug into the appropriate socket, make sure that the air plug tighten securely.

4.3 PRECAUTIONS

Before starting the device you should carefully check all parts of the cable is a reliable connection, ground wire is securely connected.

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5 MAINTENANCE

Equipment should be clean and tidy surroundings, electrical components and other

metal surface should not be caused by corrosion or dust or gas.

The device components and control cabinet should be kept clean before running.

Check the safety grounding labor protection measures are effective.

Regularly clean equipment dust outside.

Check whether the fan is working properly, the failure should be replaced.

Check whether input wire is insulation, old and damaged, and timely replacement to

ensure safety.

Regularly check whether the output terminal is off or the connection is not well, pay

attention to the interface cleaning, to avoid damages to the charging device.

6 COMMON PROBLEMS AND SOLUTIONS

6.1 DEVICE DOESN’T WORK OR DISPLAY

Check if the input voltage is normal; Check if the power wiring is correct and connected well. If the problem can not be resolved, please contact our marketing department for repair.

6.2 NO OUTPUT VOLTAGE

Check if the input voltage is normal Check if the output is in short circuit Check if load batteries are in good condition Check whether the ventilation holes are blocked so that device is in overheating protection, if blocked, please clean up the air outlet; If the problem is not resolved, please contact our marketing department for repair.

6.3 SERVICE GUARANTEE

As our corporate users, you enjoy the following service：

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(1) The machine warranty for free in two years

(2) Technical support

(3) Within 24 hours for respond after receiving notification

(4) Cost maintenance forever

When you confirm the failure of equipment, please promptly contact us and provide the

equipment model, serial number and complete description of the problem. However, any of the

following situation happened, are not included in the warranty：

(1) Non-permitted by the company, went ahead with repair and damage

(2) Use simple voltage regulator and rectifier bridge to test the inverter (due to low voltage or

ultra-high voltage coming into, easy to make the device unstable or burn)

(3) Install or modify arbitrarily

(4) Incorrect operation or use

(5) Do not depending on the manual to do cleaning or maintenance

(6) Abnormal environment condition exceeds the specifications, result in damage

(7) The deliberate destruction of man-made

(8) Irresistible natural disasters

(9) Incorrect loading for transportation by customers, such as: incorrect vertically loading, put

heavy goods on the devices or packing, ect.

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6.4 SPECIFICATION

Item BC125V90A (Modular Battery Charger)

Input

Voltage/Frequency AC230V/±10%/60Hz

Impulse current Less than rated current

Output

Rated output voltage

DC149V

Rated output current

DC0-90A

Max output

Efficiency

13.4KW

≥90%

Protection

Input undervoltage yes

Input overvoltage yes

Output undervoltage

yes

Output overcurrent yes Overheat 850C（can automatically recover when at 600C）

Short circuit Yes, with protection

Environment

Humidity ≤90%RH Temperature -200C--+400C

Insulation

Insulation voltage

Input-output 2500VAC

Limited Leakage:5mA For 1minute

Input-chassis 2500VAC

Output-chassis 2500VAC

Resistance

Size(L*W*H)

Weight

input/output-chassis≥500MΩ 250C,humdity60%RH

381.5X482.6X177mm